Error message

  • Deprecated function: Unparenthesized `a ? b : c ? d : e` is deprecated. Use either `(a ? b : c) ? d : e` or `a ? b : (c ? d : e)` in include_once() (line 1439 of /home/science2016/public_html/includes/bootstrap.inc).
  • Deprecated function: Array and string offset access syntax with curly braces is deprecated in include_once() (line 3557 of /home/science2016/public_html/includes/bootstrap.inc).

Research into the Processes of Wollastonite Synthesis Using a Two-Stage Technology

Zenon Borovets1, Iryna Lutsyuk1
Affiliation: 
1 Lviv Polytechnic National University, 12, Bandery St., 79013 Lviv, Ukraine iryna.v.lutsiuk@lpnu.ua
DOI: 
https://doi.org/10.23939/chcht20.01.150
AttachmentSize
PDF icon full_text.pdf750.91 KB
Abstract: 
The effect of the mineralogical form and chemical composition of siliceous and calcareous components on the physicochemical processes of calcium silicate and hydrosilicate formation has been investigated under two-stage wollastonite synthesis conditions. It was established that the degree of SiO2 crystallinity and the presence of foreign impurities in the raw materials have a decisive influence on the formation of the tobermorite phase during hydrothermal treatment. The patterns of microstructure formation of the synthesized products have been studied. It has been shown that amorphous varieties of silica form more crystallized calcium hydrosilicates than quartz. Using XRD and SEM methods, it has been established that the transformation of tobermorite into β-wollastonite occurs within the temperature range of 900–1100 °C. As the burning temperature increases, the degree of wollastonite crystallinity and crystal sizes increase. The optimum temperature for obtaining β-wollastonite with a distinct columnar morphology and crystal sizes of 2–5 μm is 1100 °C. The proposed technology enables the synthesis of wollastonite with controlled structural characteristics at lower temperatures compared to classical methods of solid-phase synthesis. It also allows for reduced energy costs and the use of available secondary raw materials.
References: 

[1] Chan, J. X.; Wong, J. F.; Hassan, A.; Mohamad, Z.; Othman, N. Mechanical Properties of Wollastonite Reinforced Thermoplastic Composites: A Review. Polym. Compos. 2020, 41, 395-429. https://doi.org/10.1002/pc.25403
https://doi.org/10.1002/pc.25403

[2] Zhang, Сh.; Cai, J.; Xu, H.; Cheng, X.; Guo, X. Mechanical Properties and Mechanism of Wollastonite Fibers Reinforced Oil Well Cement. Constr. Build. Mater. 2020, 260, 120461. https://doi.org/10.1016/j.conbuildmat.2020.120461
https://doi.org/10.1016/j.conbuildmat.2020.120461

[3] Ke, Sh.; Cheng, X.; Wang, Ya.; Wang, Q.; Wang, H. Dolomite, Wollastonite and Calcite as Different CaO Sources in Anorthite-Based Porcelain. Ceram. Int. 2013, 39, 4953-4960. https://doi.org/10.1016/j.ceramint.2012.11.091
https://doi.org/10.1016/j.ceramint.2012.11.091

[4] Mert Somtürk, S.; Emek, İ.Y., Senler, S.; Eren, M.; Kurt, S. Z.; Orbay, М. Effect of Wollastonite Extender on the Properties of Exterior Acrylic Paints. Prog. Org. Coat. 2016, 93, 34-40. https://doi.org/10.1016/j.porgcoat.2015.12.014
https://doi.org/10.1016/j.porgcoat.2015.12.014

[5] Borovets, Z.; Lutsyuk, І. Vykorystannya syntetychnykh kaltsii hydrosylikatu u skladi portlandtsementnykh kompozytsii. Vopr. Khim. i Khim. Tekhnol. 2024, 2, 3-10. https://doi.org/10.32434/0321-4095-2024-153-2-3-10
https://doi.org/10.32434/0321-4095-2024-153-2-3-10

[6] Shylupa, О.; Vakhula, Ya.; Borovets, Z.; Pona, M.; Solokha, I. Low-Temperature Roasted Wollastonite in Designing easily Meltable Glazes of an Increased Hardness. East. Eur. J. Enterp. Technol. 2015, 3/11 (75), 14-18. https://doi.org/10.15587/1729-4061.2015.43446
https://doi.org/10.15587/1729-4061.2015.43446

[7] Kochubei, V.; Yaholnyk, S.; Malovanyy, М.; Buchaichuk, N. Study of the Influence of Dispersion and Conditions of Thermal Activation on the Sorption Properties of Transcarpathian Clinoptilolite and Prospects for its Application in Environmental Technologies. J. Environ. Probl. 2024, 9, 218-226. https://doi.org/10.23939/ep2024.04.218
https://doi.org/10.23939/ep2024.04.218

[8] Sabadash, V.; Nowik-Zając, A.; Gumnitsky, J. Adsorption of Pb²⁺ and Zn²⁺ Ions from Aqueous Solutions with Natural Zeolite. J. Environ. Probl. 2025, 10, 191-196. https://doi.org/10.23939/ep2025.02.191
https://doi.org/10.23939/ep2025.02.191

[9] Palakurthy, S.; Reddy, K.V.G.; Samudrala, R. К.; Azeem, P. А. In vitro Bioactivity and Degradation Behaviour of β-Wollastonite Derived from Natural Waste. Mater. Sci. Eng. C. 2019, 98, 109-117. https://doi.org/10.1016/j.msec.2018.12.101
https://doi.org/10.1016/j.msec.2018.12.101

[10] Mohammadi, M.; Alizadeh, P.; Atlasbaf, Z. Effect of Frit Size on Sintering, Crystallization and Electrical Properties of Wollastonite Glass-Ceramics. J. Non-Cryst. Solids. 2011, 357, 150-156. https://doi.org/10.1016/j.jnoncrysol.2010.09.062
https://doi.org/10.1016/j.jnoncrysol.2010.09.062

[11] Wang, H.; Chen, J; Yang, W.; Feng, S.; Ma, H.; Jia, G.; Xu, S. Effects of Al2O3 Addition on the Sintering Behavior and Microwave Dielectric Properties of CaSiO3 Ceramics. J. Eur. Ceram. Soc. 2012, 32, 541-545. https://doi.org/10.1016/j.jeurceramsoc.2011.09.014
https://doi.org/10.1016/j.jeurceramsoc.2011.09.014

[12] Magallanes-Perdomo, M.; Luklinska, Z.B.; De Aza, A.H.; Carrodeguas, R. G.; De Aza, S.; Pena, P. Bone-Like Forming Ability of Apatite-Wollastonite Glass Ceramic. J. Eur. Ceram. Soc. 2011, 31, 1549-1561. https://doi.org/10.1016/j.jeurceramsoc.2011.03.007
https://doi.org/10.1016/j.jeurceramsoc.2011.03.007

[13] Skorokhoda, V., Dziaman, I., Dudok, G., Skorokhoda, T., Bratychak, M. Jr., Semenyuk, N. The Ultrasonic Effect on Obtaining and Properties of Osteoplastic Porous Composites. Chem. Chem. Technol. 2019, 13, 429-435. https://doi.org/10.23939/chcht13.04.429
https://doi.org/10.23939/chcht13.04.429

[14] Skorokhoda, V., Semenyuk, N., Dziaman, I., Suberlyak, O. Mineral Filled Porous Composites Based on Polyvinylpyrrolidone Copolymers with Bactericidal Properties. Chem. Chem. Technol. 2016, 10, 187-192. https://doi.org/10.23939/chcht10.02.187
https://doi.org/10.23939/chcht10.02.187

[15] Hosseiny, A. H. M.; Najafi, А.; Khala, G. Investigation of CaO/MgO on the Formation of Anorthite, Diopside, Wollastonite and Gehlenite Phases in the Fabrication of Fast Firing Ceramic Tiles. Constr. Build. Mater. 2023, 394, 132022. https://doi.org/10.1016/j.conbuildmat.2023.132022
https://doi.org/10.1016/j.conbuildmat.2023.132022

[16] Ismail, H.; Shamsudin, R.; Hamid, M. A.A. Effect of Autoclaving and Sintering on the Formation of β-Wollastonite. Mater. Sci. Eng. C. 2016, 58, 1077-1081. https://doi.org/10.1016/j.msec.2015.09.030
https://doi.org/10.1016/j.msec.2015.09.030

[17] Khater, G.A.; El-Kheshen, A. A.; Farag, M. M.; Shendy, H.; Nasralla, N. H. S. Preparation and Characterization of Low-Cost Albite and Wollastonite Glass-Ceramics Based on Natural Raw Materials. Next Mater. 2025, 9, 101183. https://doi.org/10.1016/j.nxmate.2025.101183
https://doi.org/10.1016/j.nxmate.2025.101183

[18] Khater, G.A.; Nabawy, B. S.; El-Kheshen, A. A.; Abdel-Baki, M.; Farag, M. M.; Elsatar, А.G. Preparation and Characterization of Low-Cost Wollastonite and Gehlenite Ceramics Based on Industrial Wastes. Constr. Build. Mater. 2021, 310, 125214. https://doi.org/10.1016/j.conbuildmat.2021.125214
https://doi.org/10.1016/j.conbuildmat.2021.125214

[19] Kornilovych, B.; Andriievska, O.; Plemiannikov, M.; Spasionova, L. Fizychna khimiya kremnezemu i nanodyspersnykh sylikativ; Osvita Ukrainy: Kyiv, 2013.

[20] JCPDS PDF-1 File (1994-release) [Electronic resource]. The International Centre for Diffraction Data, 1994. PA, USA. http://www.icdd.com/